Production of cast parts by injection molding according to gas-insulated models

Service/Product Name:

Manufacture of cast parts using the lost foam casting method.

Brief Description of the Service/Product:

Production of pilot batches of castings made of steel, cast iron, aluminum, and copper alloys using the lost foam casting method.

Available Equipment and Personnel for Service Provision/Product Manufacturing:

There is molding equipment, induction melting furnaces, and other necessary equipment for the production of castings.

Certification of Equipment and Instruments

Availability of Intellectual Property Protection Documents and Their Validity

Approximate Price of the Service/Product

Price: Negotiable, depending on the type of alloy and the complexity of the part.

Problems Addressed by This Service/Product

Advantages of this casting method include high dimensional accuracy of castings, excellent surface quality, and cost-effectiveness for small production batches. Models are produced on CNC milling machines, enabling the creation of highly complex casting configurations.

Potential Consumers of This Service/Product by Industries and Enterprises

Production of pilot batches of castings from steel, cast iron, aluminum, and copper alloys using the lost-foam casting method can be relevant for companies across various industries:

1. Automotive Industry: Manufacturers of automotive components for prototyping engine parts, transmissions, chassis, and other components.
2. Aerospace Industry: Companies producing components for aircraft, rockets, and spacecraft to test new materials and designs.
3. Energy Industry: Manufacturers of equipment for power plants, such as turbines, generators, boilers, and other components.
4. Mechanical Engineering: Enterprises engaged in producing machinery, pumps, compressors, and other mechanical components.
5. Medical Equipment: Producers of medical devices for prototyping complex components, including housings for medical instruments, surgical tools, and implants.
6. Electronics Industry: Companies manufacturing housings and other components for electronic devices.
7. Agricultural Equipment: Producers of agricultural machinery, such as tractors, combines, plows, and other implements.
8. Construction Equipment: Enterprises producing components for construction machinery and equipment like excavators, cranes, and bulldozers.
9. Oil and Gas Industry: Companies manufacturing equipment for extraction, transportation, and processing of oil and gas, such as valves, fittings, and pumps.
10. Research Laboratories and Institutes: Organizations conducting research and development of new materials and technologies.

The production of pilot batches allows these companies to test new ideas, improve products, and reduce risks before mass production.

Approximate Timeframes for Service/Product Completion

a) For Prototype Sample:
b) For Pilot Batch:
c) For Production Implementation:

From 2 weeks, depending on the complexity of the part and other factors.